Die Cutting

A.J. Rubber & Sponge Ltd. specializes in steel rule die cutting of non-metallic custom gaskets and seals, specifically those that are made of sponge, foam or rubber. Our custom gaskets and seals manufacturing facility in Hamilton, Ontario has both automated and manual die cutting presses, rotary cutters, flatbed presses and other machinery specifically designed for custom gaskets and seals production. Our in-house equipment is capable of efficiently stamping or die cutting out hundreds of tiny non-metallic parts, and we also have rotary die cutting capabilities as well as hole punching for continuous length strip custom gaskets. Our die-cutting machines (both rotary and flat bed) allow A.J. Rubber & Sponge Ltd. to ensure that your parts are manufactured in a manner that suits your specific and individual needs.

A.J. Rubber & Sponge Ltd. is a leading North American supplier of advanced custom gaskets and seals die cutting services for a wide range of industries and applications. As custom gaskets and seals manufacturers, we proudly maintain a state-of-the-art manufacturing facility with some of the most advanced die cutting machinery available today. Our precision die cutting capabilities include:

  • Flatbed die cutting for custom gasket fabrication
  • Steel rule die cutting
  • Rotary die cutting
  • Kiss cutting

Our 45+ years of experience allows us to fabricate precision die cut products such as non-asbestos custom gaskets, sponge custom gaskets, rubber custom gaskets and foam custom gaskets to our customers exact specifications. Most of the products we manufacture are custom gaskets and seals, all derived from non-metallic materials. Our reputation for excellence has been built on the foundation of service quality we have provided for our esteemed clients over the years. A.J. Rubber & Sponge Ltd. provides a variety of engineering, manufacturing and design solutions to meet the most demanding applications in any industry today. We are committed to consistently providing high quality, precision, custom die cut products such as custom seals, foam custom gaskets, closed cell custom gaskets and rubber custom gaskets to meet the requirements of any project no matter how small or large.

A.J. Rubber & Sponge Ltds. specialty die cutting services produce a wide range of custom sealing products including:

  • Custom gaskets
  • Sponge custom gaskets
  • Foam custom gaskets
  • Rubber custom gaskets
  • Neoprene custom gaskets
  • Many other products

We incorporate steel rule dies, die cutting presses and rotary cutting equipment to cut most any non-metallic material including neoprene, rubber, sponge, foam, compressed fiber and EPDM (ethylene propylene diene monomer rubber). We can accommodate a wide range of thicknesses for rubber, sponge and foam materials as far as custom gaskets and seals fabrication is concerned.

All of our die cut custom gaskets and seals are fabricated from non-metallic materials and are used in a variety of industries including medical, aerospace, military, manufacturing, automotive and packaging. We offer our die cutting, rotary cutting, flatbed pressing and laminating services for any material you provide. Alternatively, you may choose a material from our large inventory, which includes both sheet and roll:

  • Crosslinked polyethylene
  • SBR (styrene butadiene rubber)
  • Urethane foam
  • Adhesive backed material
  • PVC (polyvinyl chloride)
  • EPDM (ethylene propylene diene monomer rubber)
  • Polyether foam
  • Solid rubber
  • Industrial
  • Medical
  • EVA (ethylene vinyl acetate)
  • Neoprene
  • Rubber
  • Vinyl

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